Ford Versatile 1156 Tractor Shop Service Manual

$129.99

Covers: Ford Versatile 1156 Tractor (COMPLETE 2 VOLUME SERVICE MANUAL)
Pages: 559
Format: PDF
Compatible with: Windows/Mac/Tablet
File size: 186mb
Notes: Complete professionally reproduced OEM service manual with clear, printable pages – this is not a poorly scanned copy.

This service manual provides information for the proper servicing and overhaul of the Ford Versatile 1156 tractor and is an essential publication for all service personnel carrying out repairs and maintenance procedures. Each section contains information on general operating principles, detailed inspection and overhaul and, where applicable, troubleshooting, special tools and specifications.

SECTION 1 ENGINE SYSTEMS
CUMMINS SIX CYLINDER KTA19-A470 ENGINE
DESCRIPTION AND OPERATION
CUMMINS OWNER ASSISTANCE
TROUBLESHOOTING
BASIC ENGINE
ENGINE MOUNT REPLACEMENT
ENGINE REMOVAL AND REPLACEMENT
LUBRICATION SYSTEM
DESCRIPTION AND OPERATION
INSPECTION PROCEDURES
COMPONENT REPLACEMENT
BY-PASS FILTER DRAIN HOSE REPLACEMENT
ENGINE OIL AND FILTER
PRIMING THE LUBRICATION SYSTEM
AIR INTAKE AND EXHAUST SYSTEM
DESCRIPTION AND OPERATION
AIR INTAKE SYSTEM OVERHAUL
INSPECTION PROCEDURES
PRECLEANER SYSTEM
ASPIRATOR SYSTEM
AIR CLEANER SYSTEM
EXHAUST SYSTEM OVERHAUL
MUFFLER REPLACEMENT
COLD START SYSTEM
DESCRIPTION AND OPERATION
INSPECTION PROCEDURES
ETHER CYLINDER REPLACEMENT
COLD START VALVE REMOVAL
ENGINE BLOCK HEATER
COOLING SYSTEM
DESCRIPTION AND OPERATION
INSPECTING THE SYSTEM
DRAINING THE SYSTEM
COOLANT SPECIFICATIONS
SYSTEM OVERHAUL
FLUSHING THE RADIATOR
FLUSHING THE ENGINE

SECTION 2
FUEL SYSTEM
FUEL SYSTEM- GENERAL
DESCRIPTION AND OPERATION
TROUBLESHOOTING
CONTROLS
INSPECTION PROCEDURES
INSTALLATION AND ADJUSTING THROTTLE CABLE
ADJUSTING DECELERATOR SOLENOID
REPLACING THE DECELERATOR SOLENOID
FUEL SHUTOFF SOLENOID CHECK
PURGING FUEL LINES AND HOSES
PRIMING THE FUEL SYSTEM OR TRACTOR RUNS OUT OF FUEL
FUEL TANK SYSTEM
FUEL HOSE REPLACEMENT
FUEL TANK REPLACEMENT
FUEL LEVEL SENDER REPLACEMENT
FUEL TANK FILLER CAP
FUEL FILTER AND WATER TRAP
FUEL TANK BREATHER
FUEL TANK DRAIN VALVES
SPECIFICATIONS

SECTION 3 ELECTRICAL SYSTEM
DESCRIPTION AND OPERATION
SPECIAL TOOLS
TROUBLESHOOTING – BASIC
LOCATION OF CIRCUIT BREAKERS, FUSES, RELAYS AND TERMINAL BLOCKS
ELECTRICAL SCHEMATICS
ELECTRONIC INSTRUMENT CLUSTER
DESCRIPTION AND OPERATION .
TROUBLESHOOTING
SENDERS, SENSORS, AND SWITCHES – REPLACEMENT
ELECTRONIC INSTRUMENT CLUSTER – REMOVAL
ELECTRONIC INSTRUMENT CLUSTER – INSTALLATION
WARNING LAMP
LAMP MODULE – REMOVAL
LAMP MODULE – INSTALLATION
CENTRAL DISPLAY MODULE AND MINI-TPM – REMOVAL
CENTRAL DISPLAY MODULE AND MINI-TPM – INSTALLATION
MECHANICAL INSTRUMENT CLUSTER
DESCRIPTION AND OPERATION
TROUBLESHOOTING
MECHANICAL INSTRUMENTS
MECHANICAL INSTRUMENT CLUSTER – REMOVAL
MECHANICAL INSTRUMENT CLUSTER – INSTALLATION
MECHANICAL GAUGES – REMOVAL
MECHANICAL GAUGES – INSTALLATION
BATTERIES
DESCRIPTION AND OPERATION
TROUBLESHOOTING
TESTING THE BATTERIES – GENERAL
CHARGING THE BATTERY
BATTERIES – REMOVAL
BATTERIES – INSTALLATION
STARTING SYSTEM
DESCRIPTION AND OPERATION
TROUBLESHOOTING
TESTING THE STARTER MOTOR – GENERAL
STARTER MOTOR – REMOVAL
STARTER MOTOR – INSTALLATION
STARTER MOTOR – DISASSEMBLY
SOLENOID COIL TEST
CONTACT DISC
MOTOR HOUSING AND BRUSHES – DISASSEMBLY
FIELD COIL GROUND TEST
STARTER MOTOR – ASSEMBLY
STARTER RELAY
TROUBLESHOOTING THE STARTER RELAY
STARTER RELAY – REMOVAL AND INSTALLATION
CHARGING SYSTEM
DESCRIPTION AND OPERATION .
TROUBLESHOOTING
MAGNETIZING THE ROTOR
TESTING THE ALTERNATOR – GENERAL
TESTING THE REGULATOR
TESTING THE RECTIFIER
FIELD COIL TEST
TESTING THE STATOR
TESTING THE DIODE TRIO
ALTERNATOR – REMOVAL
ALTERNATOR – INSTALLATION
ALTERNATOR – DISASSEMBLY
ALTERNATOR – ASSEMBLY
LAMPS, CAB ELECTRICAL, A/C ELECTRICAL, COLD START AND HORN

SECTION 4 CLUTCH

SECTION 5 TRANSMISSION AND BRAKE SYSTEM
TRANSMISSION SYSTEM
DESCRIPTION AND OPERATION
SPECIAL TOOLS
TROUBLESHOOTING
TRANSMISSION OVERHAUL
REMOVING THE TRANSMISSION
DISASSEMBLY
INSPECTION
ASSEMBLY
INSTALLATION
TRANSMISSION SHIFT CONTROLS
RANGE SHIFT LEVER
GEARSHIFT LEVER
GEARSHIFT LINKAGE ADJUSTMENT
TRANSMISSION LUBRICATION SYSTEM
PUMP
TRANSMISSION OIL COOLER
DISTRIBUTION MANIFOLD AND RELIEF VALVE
INPUT SHAFT SEAL REPLACEMENT
FRONT OUTPUT SHAFT SEAL REPLACEMENT
REAR OUTPUT SHAFT SEAL REPLACEMENT
BRAKE SYSTEM
SERVICE BRAKE/HYDRAULIC OPERATION
PARK BRAKE OPERATION
BRAKE ADJUSTMENT
BLEEDING THE BRAKES
BRAKE PAD REPLACEMENT
REAR OUTPUT SHAFT BRAKE CALIPER OVERHAUL
FRONT OUTPUT SHAFT BRAKE CALIPER OVERHAUL
BRAKE DISC REPLACEMENT
MASTER BRAKE CYLINDER OVERHAUL
BRAKE PEDAL LINKAGE
SPECIFICATIONS AND POWER FLOW DIAGRAMS

SECTION 6 DRIVELINE SYSTEM
TROUBLESHOOTING
DRIVELINE OVERHAUL
REMOVING A DRIVELINE
DISASSEMBLING THE CROSS AND BEARINGS
DISASSEMBLING THE TUBE AND SLIP JOINT
ASSEMBLING A DRIVELINE
DRIVELINE INSTALLATON
LUBRICATION OF UNIVERSAL JOINTS AND SLIP SPLINES
LUBRICATION FOR UNIVERSAL JOINTS
LUBRICATION FOR SLIP SPLINES
STEADY BEARING REPLACEMENT

SECTION 7 AXLES
TROUBLESHOOTING
DIFFERENTIAL
PLANET CARRIERS, WHEEL HUBS AND AXLE SHAFTS
REMOVING THE PLANET CARRIER
DISASSEMBLING THE PLANET CARRIER
AXLE, WHEEL HUB AND AXLE TUBE
ASSEMBLING THE PLANETARY AND AXLE SHAFT
AXLE HOUSING REMOVAL AND INSTALLATION
OPERATOR CONTROLLED DIFFERENTIAL LOCKS
REMOVING THE DIFFERENTIAL CARRIER ASSEMBLY .
REMOVING THE DIFFERENTIAL AND SLIDING CLUTCH COLLAR FROM THE CARRIER
DISASSEMBLING AND ASSEMBLING THE WHEEL DIFFERENTIAL
REMOVING AND INSTALLING THE DRIVE PINION
INSTALLING THE DIFFERENTIAL IN THE CARRIER
ADJUSTING THE DIFFERENTIAL BEARING PRE-LOAD AND BACKLASH
INSTALLING THE DIFFERENTIAL CARRIER ASSEMBLY IN THE AXLE HOUSING
ELECTRIC SHIFT SYSTEM

SECTION 8 HYDRAULIC SYSTEM
HYDRAULIC CIRCUITS
TROUBLESHOOTING
PRESSURE TESTS
COOLER PRESSURE TEST
OUTLET FLOW TEST
LOW PRESSURE STANDBY ADJUSTMENT
IMPLEMENT PUMP HIGH PRESSURE STANDBY TEST
STEERING PUMP TEST
CASE DRAIN TEST
IMPLEMENT VALVE TESTS
FLOW CONTROL TEST
VALVE KICKOUT PRESSURE TEST
COMPONENT REMOVAL AND INSTALLATION
RESERVOIR REMOVAL
OIL COOLER
FILTERS
CHECK VALVE
HYDRAULIC PUMPS
COMPENSATOR
PRIORITY VALVE
IMPLEMENT VALVE
CONTROL LINKAGE
OPTIONAL FIFTH SPOOL VALVE KIT
FIFTH SPOOL INSTALLATION
SPECIFICATIONS

SECTION 9 STEERING SYSTEM

SECTION 11 CAB, SEAT, FRAME AND AIR CONDITIONING

SECTION 13 WHEELS, TIRES AND WEIGHTING

SECTION 17 SPECIFICATIONS

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